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You are here: Home1 > Blog2 > Application Notes3 > Custom Differential Pressure Transducers: Tailored Solutions for Your Engineering...
custom differential pressure transducer

Custom Differential Pressure Transducers

Tailored Solutions for Your Engineering Needs

Engineers seeking precision and versatility in pressure measurement applications need look no further than Core Sensors’ custom differential pressure transducers. With our advanced engineering and manufacturing capabilities, we offer tailored solutions that meet the unique demands of various industries and applications.

Customization Capabilities

Mechanical Modifications

Core Sensors excels in customizing the mechanical aspects of differential pressure transducers.

  • Process Connections:

    We can modify these to suit your specific requirements. This includes O-ring grooves, metal-to-metal sealing features, and unique process port locations.

  • Housing Design

     Our recent custom design showcases our ability to machine custom housings, relocating process connections to the bottom for a lower profile with female threads.

  • Compact Solutions:

    We create unique geometries to fit in confined spaces, using materials like anodized aluminum for durability and lightweight design or Hastelloy C276 for maximum corrosion resistance.

Custom Differential Pressure Transducer with Bottom Port Mount
Custom differential pressure transducer top view with M12 connector

Electrical Customization

We understand that each application may require different electrical interfaces.

  • Connector Options:

    While M12 connections are common, we can design custom DP sensors with virtually any connector type.

  • Cable Solutions:

    Custom cable lengths and material types are available to simplify installation and meet environmental conditions.

  • In-line Connector Packages:

    We offer these for added flexibility in your setup. We install and test every dp sensor with the connector installed to ensure the most reliable, plug-and-play solution.

Output Signal Customization

Core Sensors provides a range of output signal options to ensure compatibility with your systems.

  • Programmable Outputs:

    We program and calibrate each custom transducer to meet your specific parameters in our NJ facility with the latest ASIC technologies.

  • Low Power Consumption:

    For battery-operated, IoT devices, we design transducers with minimal current draw.

  • Retrofit Compatibility:

    Custom signals can be created for seamless integration into existing systems.

custom dp transducer with pressure ports on bottom - side view

Benefits of Core Sensors’ Custom Approach

Application-Specific Design: Our custom differential pressure transducers are engineered to perform optimally in your unique environment.

Improved Efficiency: Tailored solutions lead to better overall system performance.

Ease of Installation: Custom electrical connections and housing designs simplify the integration process.

Enhanced Durability: By selecting appropriate materials and designs, we ensure longevity in challenging conditions.

Cost-Effectiveness: While custom solutions may have higher upfront costs, they often result in long-term savings through improved efficiency and reduced maintenance.

Partnering for Success

At Core Sensors, we believe in collaborative engineering. We work closely with our customers to:

– Understand specific application requirements

– Design custom solutions that meet performance, budget, and lead time constraints

– Provide ongoing support to ensure optimal performance of our custom transducers

Conclusion

Core Sensors’ custom differential pressure transducers represent the pinnacle of tailored engineering solutions. By offering extensive customization options in mechanical design, electrical interfaces, and output signals, we empower engineers to overcome complex measurement challenges. Whether you’re working on a cutting-edge industrial process, a critical healthcare application, or an innovative defense project, Core Sensors is your partner in creating the perfect differential pressure measurement solution.

Contact Core Sensors today to start the journey towards a custom differential pressure transducer that’s precisely engineered for your unique application.

For more information or to request a quote, please call us at 862-245-2673 or email [email protected].


About Core Sensors:
Core Sensors designs, manufactures and distributes high quality sensors for measuring pressure and temperature properties for industrial and hazardous applications worldwide. Core offers solutions for industrial, submersible, differential and hazardous applications in both standard and custom packaging. In-house design and manufacturing capabilities along with strategic manufacturing partners allows Core to create solutions to some of the most complex sensor requirements.

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